六面整形大米真空包装机技术资料(中英双语版)


 六面整形真空包装机技术资料

Instructions for use of vacuum-shaping vacuum packaging machine

一,概述:

六面整形真空包装机使用说明,该产品主要应用于:  大米、食品、制糖等行业颗粒料立体方形包装,该产品能实现秤重、灌装、六  面整形、抽真空、热封口、卸袋、成品输送全过程自动化控制,主要应用于大  米、食品、制糖等行业颗粒料立体方形包装。

I. General:

The product is mainly applied to three-dimensional square packaging of grain materials such as rice, food, sugar and the like, and the product can realize automatic control of the whole process of weighing, filling, six-surface shaping, vacuum pumping, heat sealing, bag discharging and finished product conveying, And is mainly applied to three-dimensional square packaging of grain materials such as large rice, food, sugar and the like.

二,产品特点

1、采用HITACH中文显示触摸屏MITSUBISHI可编成控制器,结合智能化  控制仪表,实现秤重、灌装、六面整形、抽真空、热封口、卸袋、成品输送全  过程自动化控制。

2、采用导轨式双工位设计,主体结构以铝合金和不锈钢材料为主,结构紧  凑。

3、先进的六面整形和封口控制机构设计,实现六面真空方形包装。

4、采用进口高精度传感器、台湾艾德克气动元件,可靠性高。

5、预留打印机接口,RS232串行接口,可打印装包数,总重量等生产数 据,可向用户管理系统传送生产数据。

6、中文操作界面,操作简单。

Second, product characteristics

1. HITACH Chinese display touch screen MITSUBISHI can be programmed into controller, combined with intelligent control instrument to realize automatic control of weighing, filling, six-sided shaping, vacuum pumping, thermal sealing, bag unloading and finished product transportation.

2. The guide rail double station design is adopted, the main structure is mainly aluminum alloy and stainless steel, and the structure is tight.

3, advanced six-sided shaping and sealing control mechanism design to achieve six-sided vacuum square packaging.

4, the use of imported high-precision sensors, Taiwan Edke pneumatic components, high reliability.

5, reserved printer interface, RS232 serial interface, printable package number, total weight and other production data, can transmit production data to the user management system.

6, Chinese operation interface, simple operation.

三,技术参数:Technical parameters:
 称量范围Weighing range: 1~2.5kg
称量速度Weighing speed:240包/小时(Package / hour)
分度值 division value :2g
准确度等级class of accuracy :0.2
电源source :4N-AC380V 50Hz 2.5KW
气源 air supply :0.4-0.6Mpa 2M3/h
安装高度mounting height (mm):324×810×2250

四,产品结构:

产品结构如图1所示, 六面整形真空包装机主要由定量秤,整形机构,真空封口,输送机构,电控箱组成。

IV. Product structure:

As shown in FIG.1, the product structure is mainly composed of a quantitative scale, a shaping mechanism, a vacuum seal, a conveying mechanism and an electric cabinet.

图1, 产品结构示意图

定量秤: 能够自动完成从加料到放料控制,完成定量称重工作。

整形机构: 物料在包装袋内通过整形模具,辅之震动整形,使之形成六面砖

           块形结构。

真空封口: 整形后的物料通过密封后,实施抽真空处理后,立即热封口,实现六

           整形真空包装工作。

输送机构: 用于输送包装成形的产品。

电控箱: 主要由称重控制仪表和中文触摸屏,可编程控制器组成,实现设备

           的自动控制。

           该设备为机电一体化产品,所的机械动作采用气动元件,通过电

           路控制电磁阀,实现机械运动控制。

And the quantitative scale can be automatically completed and fed to the discharging control to complete the quantitative weighing operation.

Plastic shaping mechanism: the material in the bag through the plastic mold, supplemented by vibration shaping, so that it forms six-sided brick

Block structure.

vacuum sealing: after the plastic material passes through the seal, after the vacuum processing is carried out, the vacuum sealing is carried out immediately,

Plastic vacuum packaging work.

Conveying mechanism:It is used to transport the products formed by packaging.

Electric control box: mainly composed of weighing control instrument, Chinese touch screen, programmable controller, realization equipment

Automatic control.

The equipment is mechatronics product, the mechanical action of the institute adopts pneumatic components, through electricity

The circuit controls the solenoid valve to realize the mechanical motion control.

Yes

图3,真空整形控制流程示意图

六,操作面板:

定量秤操作部分:

加料 放料

暂停 自动/手动

图4,称重控制仪表操作按钮

  • 定量键:用于快捷设定额定包装重量
  • 设置键: 用于进入重量标定或参数设置状态
  • →,←按键:在参数设置时,用于改变设定的数字位,或在正常显示状

态下,←键用于切换副显示框中的包数/累计量

  • 包数键: 用于快捷设定生产目标包数
  • 确认键: 用于设置参数后按确认来保存参数

(8)+键: 在参数设置中用于增加设定位的数字,或用于修改设定的项目

  • -键: 在参数设置中用于增加设定位的数字,或用于修改设定的项目
  • 自/手动开关:自/手动转换开关用于选择定量秤的运行方式
  • 暂停按钮: 自动工作状态时用于进入和解除暂停
  • 加料按钮: 自/手动转换开关 转至手动时可控制加料
  • 放料按钮: 自/手动转换开关转至手动时可控制放料

真空整形操作部分:

触摸屏:真空整形操作部分主要采用中文触摸屏进行操作,用户可通过汉字提  示按钮选择控制按钮和设置和修改参数。

触摸屏如图5所示,它由显示屏幕,快捷键 [F1] [F2] [F3] [F4] [F5],指示灯组成

[F1] :进入开机主界面

[F2] :进入功能按钮选择界面[F3] :进入自动工作主界面[F4] :进入手动工作主界面[F5] :进入时间参数设置界面

供电指示:当有+24V供电输入时亮

通讯指示:当和PLC正常通讯时回快速闪烁点亮

Quantitative key: used to quickly set the rated package weight

Set key: used to enter a weight calibration or parameter setting state

Button: used to change the number bit set when the parameter is set, or in the normal display

In a state, the key is used to switch the number of packages/ accumulated in the sub-display box

Package number: used to set the number of production target packages quickly

Confirm key: used to set parameters, and then confirm to save the parameter

(8) + key: used to increase the set number in the parameter setting, or to modify the set item

-Key: used to increase the set number in the parameter settings, or to modify the set item

From/ Manual switch: The self/ manual change-over switch is used to select the mode of operation of the quantitative scale

Pause button: to enter and release a pause when an auto-working state is in progress

Feed button: The feed can be controlled when the/ manual change-over switch is transferred to the manual

Discharge button: control discharge when switching from / from manual switch to manual

Vacuum shaping operation section:

Touch screen: vacuum shaping operation part mainly uses Chinese touch screen to operate, users can select control button and set and modify parameters through Chinese character presentation button.

The touch screen is shown in Figure 5, which consists of a display screen, a shortcut key[F1][F2][F3][F4][F5], and an indicator light.

[F1]: enter the main interface of the opening

[F2]: enter the functiоn button selection interface [F3]: enter the automatic work main interface [F4]: enter the manual work main interface [F5]: enter the time parameter setting interface

Power supply indication: when the + 24V power supply input is on

Communication indication: when the communication with the PLC is in normal communication, the flash light is turned on

急停

如图5

触摸屏外观及系统开关按钮图

开关:为交流220伏电源开关

急停:用于解除真空整形部分的工作状态恢复为初始工作状态

温控仪表操作部份

PV

功能选择键

SV

实际封口温度

温度设定值

   

位选键 数值加 数值减

Switch:AC 220 V power switch.

Emergency stop: used to release the working state of the vacuum shaping part to the initial working state

Operating part of temperature control instrument

七,灯塔指示:(特殊订货要求,选配件)

灯塔为系统状态指示,位外壳上方,其显示比较醒目用于提示操作者注意。

当封口发热体温度未能达到所设定的温度下限值时,红色指示灯亮。红色指示  灯亮,当用户有夹袋操作时,系统处于等待温度上升状态,直到红色指示灭。

当真空包装包数达到设定值时,当长时间没有包装动作且超过所设定的暂停时  间时,黄色指示灯亮,系统进入暂停状态并关断加热电源,直到用[暂停]键解除。

当系统处于正常工作状态时,绿色指示灯亮,操作者可开始进行包装作业。  八,触摸屏控制及主要操作界面

系统打开电源后,触摸屏自检扫描后,进入主欢迎界面如图六所示,并处于自  动工作状态7. Lighthouse instructions: (special order requirements, selection of accessories)

The lighthouse is the system status indication, above the bit shell, and the display is visible to prompt the operator to pay attention.

The red indicator is on when the temperature of the closure heater fails to reach the set temperature limit. The red indicator light is on, and when the user has a bag-holding operation, the system is in the waiting temperature rise state until the red indication is out.

When the vacuum package number reaches the set value, when there is no packaging action for a long time and exceeds the set pause time, the yellow indicator light is on, the system goes into the suspended state and turns off the heating power supply until the[pause] key is used to cancel.

When the system is in the normal operating state, the green indicator light is on and the operator can start the packaging operation. VIII. Touch screen control and main operation interface

After the system turns on the power supply, after the touch screen self-check and scan, it enters the main welcome interface as shown in figure 6, and is in a self-acting working state.

图六,主开机界面

通过主欢迎界面,操作者很容易选择进入自动、手动、功能按钮选择界面。

自动工作主界面:能够显示各控制输出的状态,使操作者能够剪控系统的工作

状态,如图七所示。

Figure VI, main boot interface

Through the main welcome interface, the operator can easily choose to enter the automatic, manual, functiоnal button selection interface.

Automatic work main interface: can display the status of each control output, so that the operator can cut the work of the control system

Status, as shown in figure 7.

图七:自动工作主界面

手动工作主界面:能够通过触摸按键,控制输出口的动作实现手动操作的目的

Manual work main interface: can control the action of the output port by touching the button to achieve the purpose of manual operation

图八:手动工作主界面

参数设置界面:用于输入自动控制过程所需的一些时间参数和计数参数,是系  统正常工作的重要保证,出厂时已设置好,用户根据需要可适当修改。参数设  置界面如图九所示。

Parameter setting interface: some time parameters and counting parameters needed for automatic control process are used to input some time parameters and counting parameters, which is an important guarantee for the normal operation of the system. It has been set up when it leaves the factory, and the user can modify it appropriately according to the need. The parameter setting interface is shown in figure 9.

C

B 主欢迎界面

图九 参数设置界面

建议:用户最好将正常工作的参数记录,万一参数调乱时导致工作失常可用原

参数重新设置恢复。

进入功能按钮选择界面:所有功能都可从这里选择进入,如图十所示。

Suggestion: it is best for the user to record the normal working parameters in case the parameters are scrambled and the work is out of order.

The parameter resets the recovery.

Enter the functiоn button selection interface: all functiоns can be selected from here, as shown in Figure X.

主欢迎界面

图十 功能按钮选择界面

检测界面:检测界面用于检测和显示检测点的状态,这些检测点都是工作所  必需的,当系统工作不正常时,可通过检测点状态来判断系统的 状态。开关量输入状态界面如图十一所示。

字符背景颜色的变化代表其输入点的状态,如当工位车移动到夹袋位置下

时 工位1背景由底色变为深蓝色。

Detection interface: the detection interface is used to detect and display the state of the detection points, which are necessary to work. When the system is not working properly, the state of the system can be judged by the state of the detection points. The switch input status interface is shown in figure 11.

A change in the color of a character’s background represents the state of its input point, such as when a station car moves to a bagged position.

The background of station 1 changes from background color to dark blue.

如图十一 检测界面

九,定量秤参数的设置

部分参数的设置,其他参数祥见随机配置的《定量秤使用说明书》,

IX. Setting of the parameters of the quantitative scale

The setting of some parameters and other parameters are available in the random configuration <Quantitative scale operation instruction>.

§1 按键的使用

按“设置”键一次,显示“FUN ** ” 可进入FUN参数设置;再按“设

置”键一次,显示“SET **

称重控制状态。

”可进入SET参数设置,按“退出”按钮,返回

§1 use of keystrokes

Press the Settings key once to display “FUN *” to enter the FUN parameter setting; and then press “set”

Set the key once to display “SET *”

Weighing control state.

You can enter the SET parameter setting, press the exit button, and return

§2 修改当前装包重量

按功能[定量]键1次,显示“当前装包重量值”;用[+]键增加或用[-]键减少

至所需的“装包量值”;按[确认]键将修改值存入,仪表此时显“SАVE”后返  回称量控制状态。

§2 modify the current package weight

Press the functiоn [quantitative] key once to display the current package weight value; increase with the [] key or reduce it with the [-] key

To the desired “package value”; press [confirm] key to store the modified value, the instrument at this time show “SАVE” and return to the weighing control state.

§3 控制器加料参数的调整(需由专业人员操作)

设置参数时,所设置的快加提前量、中加提前量、慢加提前量应以保证装

包的速度和精度为前提。根据前面的定义,快加提前量、中加提前量、慢加提  前量分别决定各加料过程的时间。快加提前量值、中加提前量值设置越小,则  装包过程处于快加、中加的时间越长,装包速度越快,但是如果快加提前量值、中加提前量值设置设置太小,快加、中加一结束,由于执行机构的延迟作  用和下料口与计量桶之间还有物料未被计量,进入慢加料时,已经超差了,因  此,为了保证包装精度,必须保证有一定的慢加时间。为了获得较快的包装速  度和稳定的包装精度,参数调整至中加时间、慢加时间各能持续二秒左右即可。具体调整方法:若中加时间太长,则减小快加提前量设定值,反之则加大  快加提前量设定值,若慢加时间太长,则减小中加提前量设定值,反之则加大  中加提前量设定值定值;若中加、慢加时间已符合要求,精度还不能满足要求,则调整慢加提前量设定值,若超重,则加大慢加提前量设定值,反之,则  减小慢加提前量设定值。

Section 3 Adjustment of the feeding parameters of the controller (to be operated by a professional)

When setting the parameters, the fast advance quantity is set, the advance quantity is increased in the middle, and the advance quantity is increased slowly to ensure the installation.

The speed and accuracy of the package are premised on. According to the previous definition, the time of each feeding process is determined by adding the advance quantity quickly, adding the advance quantity in the middle and adding the amount before the increase slowly. The faster the advance value is, the smaller the setting of the middle plus advance value is, the longer the packing process is, the longer the packing time is, the faster the packing speed is, but if the advance value is increased quickly, the setting of the middle plus advance value is too small, the faster the increase, and the end of the middle plus one. Due to the delay of operation of the actuator and the fact that the material between the discharge port and the metering bucket has not been measured, it is already too bad to enter the slow feeding. Therefore, in order to ensure the packaging accuracy, it is necessary to ensure a certain slow addition time. For The fast packing speed and stable packing accuracy are obtained, and the parameters are adjusted to the medium plus time, and the slow adding time can last about two seconds each. Specific adjustment method: if the adding time is too long, the setting value of the fast plus advance quantity will be reduced, on the contrary, the setting value of the fast plus advance quantity will be increased, and if the slow addition time is too long, the setting value of the middle plus advance quantity will be reduced. On the contrary, it increases the setting value of the amount of advance in China; If the slow addition time has met the requirements and the accuracy can not meet the requirements, then adjust the setting value of the slow plus advance quantity, if it is overweight, increase the setting value of the slow plus advance quantity, on the contrary, reduce the setting value of the slow plus advance quantity.

加料控制参数,提示符为 “SET * *”

SET2为包装重量设定值如:2.500
SET3为快加关门提前量如:2.000
SET4为中加关门提前量如:0.800
SET5为慢加关门提前量如:0.020
SET6超差报警值如:0.005

十,封口温度的设置

通过温控仪上的[←] [↓] [↑]可设置给定温度值,给定温度值在SV窗口显示,

按动[←]键到要修改的位置,该位会闪烁,用 [↓] 或[↑]键减少或增加该位数

,直到SV窗口显示值=所需的封口温度。如封口温度需130度,要修改到SV显  示窗口显示为“130”

温控仪表的更多信息,请查看温度控制仪表(AI-508),使用说明。

X. setting of sealing temperature

The given temperature value can be set by the temperature controller on the temperature controller, and the given temperature value can be displayed in the SV window.

Press the [button] key to the position you want to modify, and the bit flashes, reducing or increasing the number of bits with the [/] or [/] keys.

, until the SV window displays a value=the desired sealing temperature. If the sealing temperature is 130 degrees, the SV display window is displayed as“130” .

For more information about the temperature control instrument, please see the temperature control instrument (AI-508), instructions for use.

十一,工作气压的调整

系统供气压力应满足0.6~0.8MPa

形部分减压阀应调节为 0.5~0.6MPa

定量秤减压阀应调节为 0.4MPa ,真空机整

定量秤减压阀装在定量秤电气转换箱上,真空机整形部分减压阀装在真空  泵箱内,调整方法:将减压阀调节旋钮上提,瞬时针调节为增大气压,逆时针  调节为减小气压,调节到所需压力后,将减压阀调节旋钮下压,锁定该压力。

XI. Adjustment of working air pressure

The gas supply pressure of the system should meet the requirements of 0.6~0.8MPa.

The relief valve of the shape part shall be adjusted to be 0.5 ~ 0.6MPa

The pressure reducing valve of the quantitative scale shall be adjusted to 0.4MPa and the vacuum machine is complete

the pressure reducing valve of the quantitative scale is arranged on the electric conversion box of the quantitative scale, the pressure reducing valve of the shaping part of the vacuum machine is arranged in the vacuum pump box, Press the pressure relief valve adjustment knob down to lock the pressure.

十二,接插件

机座接插件位置图见图十三

后侧

接地端子

总电源插口

(~380V+零线)

总气源输入口 外输送机接插口

十三,安装

设备的安装示意图如图十四所示,附录有该CAD图

1,按安装示意图的高度和法栏尺寸做料仓的对接法栏口,安放地点由确定

2, 将设备安放在指定地点,校正水平,将秤法栏和料仓法栏对接并固定;拆 去加料机构与秤体的固定角铁与垫块,使加料机构与秤体分离;

3, 调整设备支撑脚,使六个支撑脚和地面有良好的接触,不能有悬空;

4, 安装外输送机,其高度和中心应和内输送机一致;

5,卸掉工位车定位保护,托板定位保护,重新调整传感器保护螺钉;

6,接供电电源,供气气源,接接地线;

7, 在检查设备的机械部分,电路部份都处于正常状态下才能通电、通气

  • 调整气压,调整输送机运动方向。

XIII. Installation

The installation diagram of the equipment is shown in Fig.14, and the appendix is provided with the CAD drawing

1. The docking gate of the silo shall be made according to the height of the installation schematic diagram and the size of the normal column, and the location shall be determined.

2. Place the equipment in the designated place and correct the level, dock and fix the weighing method column and the silo method column, remove the fixed angle iron and gasket block between the feeding mechanism and the weighing body, and separate the feeding mechanism from the weighing body.

3, adjust the equipment support foot, so that the six support feet and the ground have good contact, there can be no suspension;

4. Install the external conveyor, its height and center should be consistent with the inner conveyor;

5. remove the positioning protection of the station car, the supporting plate positioning protection, and readjust the sensor protection screw;

6. connect the power supply, the gas source and the ground wire;

7, in the mechanical part of the inspection equipment, the circuit part is in a normal state before it can be electrified and ventilated.

8, adjust the air pressure, adjust the movement direction of the conveyor.

图十四

安装示意图

为了使真空整形包装机能够正常工作并达到规定的精度指标,  安装要求如下:

1、整机应安装在一个稳定的地面(或支撑面)上,加料机构与贮料连接后,  应与秤体分离。

2、要求要有可靠的接地线,接地电阻应≤4Ω才能保证控制器中的计算机不受  干扰的可靠工作。

3、计算机部分供电电源干扰严重或不符合国家电网的标准,建议选用参数稳  压器作为供电电源。

4、对气源的要求,气压在0.4~0.8Mpa净化无水的气源才能保证气动元件的可  靠工作和使用寿命,建议增加一个1m3的贮气罐。

In order to enable the vacuum shaping and packaging machine to work normally and reach the specified precision index, the installation requirements are as follows:

1. The whole machine should be installed on a stable ground (or support surface). After the feeding mechanism is connected with the storage, it should be separated from the weighing body.

2. It is required to have reliable grounding wire, and the grounding resistance shall be 4 Ω to ensure that the computer in the controller is free from interference.

3. If the power supply of the power supply of the computer is seriously or does not meet the standard of the State Grid, it is recommended to use the parameter stabilizer as the power supply.

4. The air source shall be purified with air pressure of 0.4-0.8Mpa to ensure the work and service life of the pneumatic element. It is recommended to add a 1 m3 gas tank.

十四,操作使用

§1 使用前的准备工作:

1,打开电控箱,打开空气开关接通电源,并接通气源,检查气压是否正常。

2,打开操作面板开关,接通控制部分电源

3,应检查秤的重量是否准确,空秤是否回“0″ ,如果失准应重新做重量标定

4, 真空泵是否有油,气动3联件油杯是否加油,调整【真空包装机网站系统屏蔽违禁词一个】气压

5,用手动操作按钮检测加料机构和放料机构的动作情况

6,用触摸屏的手动工作状态,逐一检测真空整形部分的各部件的动作情况

7,检查或设置称重仪表要包装的重量和包装参数

8,检查或设置真空整形的时间参数

XIV. Operational use

§1 Preparedness prior to use:

1, open the electric control box, turn on the air switch on the power supply, and turn on the gas source to check that the air pressure is normal.

2. Open the operation panel switch and turn on the power supply of the control section

3. Check whether the weight of the scale is accurate, whether the empty scale is returned to the “0”, and if the misalignment should be re-calibrated

4. Check whether the vacuum pump has oil, and whether the pneumatic three-piece oil cup is on or not, and adjust the working air pressure

5. Use the manual operation button to detect the operation of the feeding mechanism and the discharging mechanism.

6. Check the operation of each part of the vacuum shaping part one by one by using the manual working state of the touch screen

7. Check or set the weight and packaging parameters of the weighing instrument to be packaged

8. Check or set time parameters of vacuum shaping.

§2 包装工作

1,重新接通控制部分电源,打开设备操作门(正门);

2,将定量秤[手/自动]开关转到自动工作位置,按[暂停]按钮解除暂停定量秤进

入工作状态;

3,将触摸屏处于自动工作状态,选择包装重量,套上包装袋,拨动夹袋开  关,完成套袋动作;

4,系统将自动进入一个工作循环(参见图3工作流程图);

5,当工位车返回真空封口位置后,操作人员可再套上包装袋,拨动夹袋开  关;系统将自动一次新的工作循环

6,如此反复将源源不断六面真空整形包装产品被送出。

§2 Packaging work

1, return on the control part of the power supply, open the equipment operation door (main door);

2. Turn the quantitative scale[hand/ automatic] switch to the automatic working position, and press the[pause] button to release the pause and quantitative scale.

into the working state;

3, the touch screen is in an automatic working state, the packaging weight is selected, the packaging bag is sleeved, the clamping bag is opened and closed, and the bagging action is finished;

4. The system will automatically enter a working cycle (see the operation flow chart of Fig.3);

5. When the station vehicle is returned to the vacuum sealing position, the operator can set the packing bag again and turn the bag on and off; the system will automatically start a new one-time working cycle

6, so repeatedly will continue to six sides of vacuum plastic packaging products are sent out.

§3 结束工作

1,用触摸屏选择手动工作状态,用手动按钮将最后一包成品放下,并送出;

2,用操作面板开关关闭电源;

3,用【真空包装机网站系统屏蔽违禁词一个】清理设备内,保持设备整洁;

4,关闭设备操作门(正门);

5,关闭气源

§3 conclusion of work

1, use the touch screen to select the manual working state, use the manual button to put down the last package of finished products, and send them out;

2. Turn off the power supply with the operation panel switch;

3. Clean the equipment with an air gun and keep the equipment clean and tidy;

4. close the operating door of the equipment (the main door);

5. Turn off the gas source

十五,设备的维护保养班后应做好清洁工作;

滑轨和导杆应保持光洁【真空包装机网站系统屏蔽违禁词一个】,可用湿油布擦抹;

触摸屏表面应保持干净,不要用力按动按钮,不要被利器刮伤;

真空泵和气动三联件的油位不能太低否则应按规定加油;

注意检测接近开关的位置和间距,周围不应有脏物;

长时间不用应关闭电源和关闭气源。

Fifteen, the cleaning work should be done well after the maintenance class of the equipment;

The slide rail and guide rod should be smooth and lubricated, which can be wiped with wet oil cloth.

The surface of the touch screen shall be kept clean, do not press the button with strong force, and do not be scratched by sharp tools;

The oil level of vacuum pump and pneumatic triplet should not be too low or it should be refueled according to regulations.

Pay attention to the position and spacing close to the switch, there should be no dirt around;

It is not necessary to turn off the power supply and the gas source for a long time.

十六,设备经验参数(出厂设定值)

§1,称重控制XK3113仪表

1,计量部分

FUN3=01 FUN4=03 FUN5=05 FUN6=1 FUN7=4 FUN8=1 FUN14=0 .200

2,控制部分

1Kg

SET2=1.000 SET3 =1.000 SET4 =0.350 SET5 =0.015

SET6 =0 .005 SET7 = 05 SET8 =03 SET9 =03

SET10 = 03 SET11 = 05 SET12 =08 2.5Kg

十七,操作注意事项:

1,操作人员应经过培训后上岗,并遵守操作规程,注意安全生产,除非检修

调试和清洁处理,正常操作仅需操作面板按钮和做套袋工作;

2,注意设备上的安全提示,正常操作工作中勿将手部、头部靠近可运动的机

械部件;

3,正常工作状态下请勿随意更改设备参数,需要更改请由设备管理人员进

行;

4,在检修过程中请将设备置于手动工作状态,需要时应断气或断电,避免误

操作引起的意外事件;

5,开机的初始状态,定量秤处于暂停状态,真空整形部分处于2.5K自动工作

状态,托板升到【真空包装机网站系统屏蔽违禁词一个】,整形工位车处以托板下方;

  • 安装调试结束或设备正常使用后请记录设备参数备用。

XVII. Precautions for operation:

1. The operator shall be on duty after training and abide by the operating procedures and pay attention to safety in production unless overhauled.

Commissioning and cleaning treatment, normal operation only requires operation of panel button and pocket work;

2. Pay attention to the safety prompt on the equipment. Do not move the hand and the head close to the movable machine during normal operation.

Mechanical parts;

3. Under normal working condition, do not change the equipment parameters at will, and please enter the equipment management personnel.

Yes, yes.

4. in the process of maintenance, please put the equipment in a manual working state. If necessary, you should cut off gas or power to avoid mistakes.

Unexpected events caused by the operation;

5, the initial state of boot, the quantitative scale is in a suspended state, and the vacuum shaping part is in 2.5K automatic operation.

In the state, the support plate rises to the upper position, and the shaping station car is placed under the support plate;

6, please record the equipment parameters after installation and debugging or normal use of the equipment.

十八,技术支持:

当用户有问题需要技术支持时,可致电。

XVIII. Technical support:

When the user has a problem and needs technical support, he or she can call.

备注:

设备会不断的升级改进,如变动或不同之处以实物和现场培训为准, 特此声明

Note:

Equipment will be continuously upgraded, such as changes or differences, subject to physical and field training and is hereby declared

附录1,

机械调整示意图

1; 拨袋部分的调整点的调整位置如下图所示

Appendix 1,

Schematic diagram of mechanical adjustment

1. The adjustment position of the adjustment point of the bag section is shown in the following figure

调整C

2; 米包高度调整点的调整位置如下图所示

The adjustment position of the height adjustment point of rice bag is shown in the following figure

附录2

位置检测点的位置

设备检测点的位置如下,位置检测到位时,上面有LED会被点亮,在触摸屏状态检测界面的相对的显示框会变蓝

Appendix 2

The position of the detection point.

The position of the device detection point is as follows, when the position detection is in place, the LED on it will be lit up, and the relative display box of the touch screen status detection interface will turn blue.

附录3

部分电路图

Power supply and sealing circuit

一:电源和封口电路 Power supply and sealing circuit

二:仪表接口电路 Instrument interface circuit

三:PLC接口电路 PLC interface circuit

诸城广元给袋式真空包装机为什么便宜又好用?

1.广元夹持袋子的爪子是机械自锁设计,比采用弹簧的夹持力大,不会松弛。
2.传动机构采用凸轮传动,比链条传动更平稳,准确,解决了链条使用一段时间后,链条松弛,设备定位不准确的缺点。
3.采用机械轨道系统代替气缸,真空室内无气缸,真空室稳定性更好。
4.真空室采用不锈钢制造,比铝合金耐腐蚀,一般铝合金在使用一年后会出现腐蚀现象。
5.采用防水设计,可用水冲洗,解决了卫生清理只能用抹布擦的问题,彻底实现了省人省工。
6.采用节电控制,整套设备8KW,降低了一半电耗。仅此一项,年可节电四万度。
7.设备体积小,可适用于低矮厂房。
8.设备参数是自动调节,不需要单独设定。只要调节包装速度一个参数,其他是自适应调节。解决了人工操作,参数设置不当的问题。
9.采用上取袋方式,袋子适用性好,厚薄都可以吸取,可以降低包装袋的成本。短暂的设备停歇,比连续运转更能延长设备的使用寿命。
10.采用多芯滑环加热线,耐折弯8000万次,可用10年。
11.加热条采用空气自冷却设计,避免了加热条骤冷骤热变化,延长了加热条使用寿命3倍。

全自动摆盖真空包装机

全自动摆盖真空包装机自动化程度高,无须人工摆盖,自动完成扣盖,抽真空,封口,充气,冷却,排气的全部操作。
该设备设有数字控制热封时间和过热自动保护报警装置。
该机省电,体积小,重量轻,用途广,操作简便,经过包装的产品可防止氧化,霉变,蛀,受潮,可保质,保鲜延长产品储存期限。

适用范围

本机特别适于大物件的气调真空包装。例如大块牛肉,超长牛柳,鳗鱼,大鱼,辣椒,服装,被褥.

全自动摆盖真空包装机特点

以广元Z680/2S为例。
广元DZ680/2S双室全自动真空包装机属于双槽式全自动真空包装机,是食品真空包装机械中较大的一款。DZ800/2S真空包装机能自动摆盖,无须人工按下真空盖即自动按程序完成抽真空,封口,冷却,排气的全过程。
最大封口长度:680mm,有效间距:560mm。整机采用5mm不锈钢制作,加热系统是双温双控,每根加热条的温度都是可以单独调节的。改良的变压器和电热棒,电热带更换简单,使用寿命更长,封口更美观可靠。配备德国特制M型6mm【真空包装机网站系统屏蔽违禁词一个】式封口线,配备特殊加压封口装置,厚材质,皱折均能密封不漏气。配充气系统,真空后可充气体,对产品进行气调包装。产品防压,外观和口感更佳。

全自动真空包装机盖照片

真空包装机真空盖结构牢固不变形

真空包装机参数

DZ-680/2S技术指标参数
真空室外尺寸860×745×200mm
封口尺寸680mm×2条
封口宽度8-10mm
包装能力180-300次/小时
外形尺寸18508841029mm
电源380V 50HZ
重量512kg
850/2S技术指标参数
真空室外尺寸1100×770×200mm
封口尺寸850mm×2条
封口宽度10mm
包装能力180-300次/小时
外形尺寸2300X900X1050mm
电源380V 50HZ 5KW
重量640kg

全自动摆盖真空包装机操作

真空包装机怎么使用?

1,接通电源:根据需要拨动电源选择开关,即电源指示灯亮,电源选择开关指向真空为真空封口,指向真空充气为真空充气封口, 指向自动则自动摆盖。  
2,将装有物品的塑料袋置放真空室内,袋口整齐地摆在热封条上。
3,自动摆盖真空包装机自动摆盖过来,自动下压,进行自动抽气。
4,当抽气达到设定的时间(即所要求的真空度)时,即抽气结束,抽气指示灯熄灭,充气指示灯亮,以示充气开始,充气旋钮可调节充气时间长短(即充气量多少),方法同上,如不需要充气,将电源开关拨到真空位置,程序自动进人真空包装,充气指示灯熄灭,   
5,抽气或充气完毕时,指示灯随之熄灭,热封指示灯亮,即进入封口程序,面板上设有热封时间及温度调节旋钮,以适应不同厚薄材料,调节时间及温度时,旋动幅度要小,防止热封温度突然 ,烧坏热封配件,   
6,当达到设定热封时间时,热封指示灯熄灭,以视热封结束,即真空室经电磁阀进入大气,直至机盖自动抬启,真空充气包装过程全部结束,准备进行下次包装循环,

全自动真空机使用视频

摆盖真空包装机使用现场视频

压盖小型真空包装机

600全自动摆盖双室真空包装机

摆盖真空包装机定制

常见故障

真空包装机不排气不开盖什么原因
真空包装机盖不平怎么办
真空包装机不起盖
只摆盖不下压怎么办?

真空包装机工作原理图


双室真空包装机工作室维修图

真空包装机械厂家
诸城市广元包装机械厂

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