包装机

包装机

包装机设备

包装机的种类繁多,分类方法很多。从不同的观点出发可有多种,

按机械种类分为:真空包装机、液体包装机、粉剂包装机、颗粒包装机、贴体包装机、酱类包装机、电子组合秤包装机、枕式包装机;

按包装作用分,有内包装、外包包装机;

按包装行业分,有食品、药品,日用化工、纺织品等包装机;

按包装工位分,有单工位、多工位包装机;

按自动化程度分,有半自动、全自动包装机等。

全自动颗粒包装机


真空包装机根据包装物的放置位置不同,分水平真空包装机和垂直真空包装机。水平真空包装机的被包装物是水平放置;垂直真空包装机的被包装物是垂直放置。水平真空包装机在市场上更常见。
(1) 透明膜三维包装机
主要用于各种中高档产品的透明膜三维包装,效果和香烟盒相一样漂亮,具有节能省电,包装效果精美等特点.
(2)充填机
充填机是将精确数量的包装品装入到各种容器内的包装机。其主要种类有:
①容积式充填机。包括量杯式、插管式、柱塞式、料位式、螺杆式、定时式充填机。
②称重式充填机。包括间歇称重式、连续称重式、称重—离心等分式等充填机。
③计数式充填机。包括单件计数式、多件计数式充填机。

胶囊充填机
(3)封口机
封口机是将充填有包装物的容器进行封口的机械,其主要种类有:
①无封口材料封口机。包括热压式、冷压式、熔焊式、插合式、折叠式等封口机。
②有封口材料封口机。包括旋合式、滚纹式、卷边式、压合式等封口机。
③有辅助封口材料封口机。包括胶带式、粘结式、钉合式、结扎式、缝合式等封口机。
(4)裹包机
裹包机是用柔性的包装材料,全部或部分地将包装物裹包起来的包装机。其主要种类有:
①全裹式裹包机。包括扭结式、覆盖式、贴体式、接缝式等裹机。
②半裹式裹包机。包括折叠式、收缩式、拉伸式、缠绕式等裹机。
(5)多功能包装机
这类包装机具有两种或两种以上的功能。其主要种类有:
①充填封口机。它具有充填、封口两种功能。
②成型充填封口机。它具有成型、充填、封口三种功能。成型的种类有袋成型、瓶成型、箱盒成型、泡罩成型、熔融成型等。
③定型充填封口机。它具有定型、充填、封口功能。定型方式

威化饼干三维包装机
④双面封箱机。它能同时封上盖和下底两个面。封箱时,箱子可侧放或立放。
(6)收缩包装机
收缩包装机是在收缩过程中,不影响包装物的品质,而能收缩快速完美,包装后的产品能密封、防潮、防撞击、适用于多件物品紧包装和托盘包装。
①热收缩包装机。采用PLC及触摸屏全自动电脑控制,并且具有无膜报警及封切障碍报警功能

收缩包装机
②餐具收缩包装机。是餐具专用收缩包装机,
③板材收缩包装机。是针对门板、玻璃板等板材类收缩包装设计的,适用于任何收缩薄膜的收缩包装
④食品收缩包装机。应用于轻工、食品、饮料、糖果、文化用品、工艺美术、五金工具、日用百货、化工用品等
⑤远【真空包装机网站系统屏蔽违禁词一个】线收缩机。包装后的物品能密封、防潮、防污染,保护物品免受外部的冲击,具有一定的缓冲性,广泛用于各种小产品的包装。

诸城市广元包装机械厂,主要生产各种真空包装机,全自动给袋式包装机。

食品包装机

按使用范围可分为:家用、工业
按产品状态分,有液体、块状、散粒体包装机;
按包装作用分,有内包装、外包包装机;
按包装行业分,有酱菜,肉类,干果,蔬菜,休闲食品,面包馒头,啤酒饮料;
按包装工位分,有单工位、多工位包装机;
按自动化程度分,有半自动、全自动包装机等。

膨化食品,薯片,糖果,开心果,葡萄干,汤圆,肉丸,花生,饼干,果冻,蜜饯,核桃仁,咸菜,冷冻饺子,杏仁,盐,洗衣粉,固体饮料,麦片,农药颗粒等颗粒片状,短条、粉状等物品。
食品包装机产地遍及全国,山东诸城、安徽、河南、江苏、浙江、广东、上海是食品包装机主要产地。

罐装包装机

液体灌装机按灌装原理可分为常压灌装机、压力灌装机和真空灌装机。
常压灌装机是在大气压力下靠液体自重进行灌装。这类灌装机又分为定时灌装和定容灌装两种,只适用于灌装低粘度不含气体的液体如牛奶、葡萄酒等。
压力灌装机是在高于大气压力下进行灌装,也可分为两种:一种是贮液缸内的压力与瓶中的压力相等,靠液体自重流入瓶中而灌装,称为等压灌装;另一种是贮液缸内的压力高于瓶中的压力,液体靠压差流入瓶内,高速生产线多采用这种方法。压力灌装机适用于含气体的液体灌装,如啤酒、汽水、香槟酒等。
真空灌装机是在瓶中的压力低于大气压力下进行灌装。这种灌装机结构简单,效率较高,对物料的粘度适应范围较广,如油类、糖浆、果酒等均可适用。
其流程一般为:装有空瓶的箱子堆放在托盘上,由输送带送到卸托盘机,将托盘逐个卸下,箱子随输送带送到卸箱机中,将空瓶从箱子中取出,空箱经输送带送到洗箱机,经清洗干净,再输送到装箱机旁,以便将盛有饮料的瓶子装入其中。从卸箱机取出的空瓶,由另一条输送带送入洗瓶机消毒和清洗,经瓶子检验机检验,符合清洁标准【真空包装机网站系统屏蔽违禁词一个】入灌装机和封盖机。饮料由灌装机装入瓶中。装好饮料的瓶子经封盖机加盖封住并输送到贴标机贴标,贴好标签后送至装箱机装入箱中再送到堆托盘机堆放在托盘上送入仓库。

小型包装机


小型包装机包括小型卷膜包装机,小型给袋包装机。

盒式封口机

快餐熟食连续盒式真空封口机熟食制品 中西式畜禽熟食制品、卤菜、炒菜、炖菜、快餐等熟食制品的保鲜,要求保鲜防腐和保持原汁原味。保鲜气体一般由CO2、N2等气体组成。气调包装后,保鲜气体在食物表面形成保护膜,从而达到抑菌保鲜,保持食品营养成份及原有口感、口味、形状。在20℃以下保鲜期在5-10天以上;在0-4℃条件下,保鲜期在30-60天;采用巴氏杀菌(80℃左右)后,常温下保鲜期在60-90天以上。需采用高阻隔膜。采用气调包装配合天然生物技术,能达到较为理想的效果。
快餐熟食连续盒式真空封口机塑料盒充气真空包装机是一种新型食品保鲜技术,采用保护性混合气体(通常为CO2、N2、O2)置换包装内的空气,利用各种保护性气体所起的不同作用,抑制引起食品变质的大多数微生物生长繁殖,并使活性食物(果蔬等植物性食品)呼吸速度降低,从而使食品保鲜并延长保鲜期。
快餐熟食连续盒式真空封口机应用领域:真空气调包装机广泛适用于:生鲜肉、熟肉制品、鱼类、家禽、贝类、水果、咖啡、茶叶、蔬菜、面包等超市配送食品。真空气调包装具有使食品保质、保鲜、保色、保形、保味的特点,风靡欧美市场。

自动包装机器


自动包装机器包括小型卷膜自动包装机和大型给袋式包装机。前者采用卷膜包装,适用于酱料包等包装,大型给袋式包装机需要预制袋,包装产品可以大一些。

六面整形大米真空包装机技术资料(中英双语版)


 六面整形真空包装机技术资料

Instructions for use of vacuum-shaping vacuum packaging machine

一,概述:

六面整形真空包装机使用说明,该产品主要应用于:  大米、食品、制糖等行业颗粒料立体方形包装,该产品能实现秤重、灌装、六  面整形、抽真空、热封口、卸袋、成品输送全过程自动化控制,主要应用于大  米、食品、制糖等行业颗粒料立体方形包装。

I. General:

The product is mainly applied to three-dimensional square packaging of grain materials such as rice, food, sugar and the like, and the product can realize automatic control of the whole process of weighing, filling, six-surface shaping, vacuum pumping, heat sealing, bag discharging and finished product conveying, And is mainly applied to three-dimensional square packaging of grain materials such as large rice, food, sugar and the like.

二,产品特点

1、采用HITACH中文显示触摸屏MITSUBISHI可编成控制器,结合智能化  控制仪表,实现秤重、灌装、六面整形、抽真空、热封口、卸袋、成品输送全  过程自动化控制。

2、采用导轨式双工位设计,主体结构以铝合金和不锈钢材料为主,结构紧  凑。

3、先进的六面整形和封口控制机构设计,实现六面真空方形包装。

4、采用进口高精度传感器、台湾艾德克气动元件,可靠性高。

5、预留打印机接口,RS232串行接口,可打印装包数,总重量等生产数 据,可向用户管理系统传送生产数据。

6、中文操作界面,操作简单。

Second, product characteristics

1. HITACH Chinese display touch screen MITSUBISHI can be programmed into controller, combined with intelligent control instrument to realize automatic control of weighing, filling, six-sided shaping, vacuum pumping, thermal sealing, bag unloading and finished product transportation.

2. The guide rail double station design is adopted, the main structure is mainly aluminum alloy and stainless steel, and the structure is tight.

3, advanced six-sided shaping and sealing control mechanism design to achieve six-sided vacuum square packaging.

4, the use of imported high-precision sensors, Taiwan Edke pneumatic components, high reliability.

5, reserved printer interface, RS232 serial interface, printable package number, total weight and other production data, can transmit production data to the user management system.

6, Chinese operation interface, simple operation.

三,技术参数:Technical parameters:
 称量范围Weighing range: 1~2.5kg
称量速度Weighing speed:240包/小时(Package / hour)
分度值 division value :2g
准确度等级class of accuracy :0.2
电源source :4N-AC380V 50Hz 2.5KW
气源 air supply :0.4-0.6Mpa 2M3/h
安装高度mounting height (mm):324×810×2250

四,产品结构:

产品结构如图1所示, 六面整形真空包装机主要由定量秤,整形机构,真空封口,输送机构,电控箱组成。

IV. Product structure:

As shown in FIG.1, the product structure is mainly composed of a quantitative scale, a shaping mechanism, a vacuum seal, a conveying mechanism and an electric cabinet.

图1, 产品结构示意图

定量秤: 能够自动完成从加料到放料控制,完成定量称重工作。

整形机构: 物料在包装袋内通过整形模具,辅之震动整形,使之形成六面砖

           块形结构。

真空封口: 整形后的物料通过密封后,实施抽真空处理后,立即热封口,实现六

           整形真空包装工作。

输送机构: 用于输送包装成形的产品。

电控箱: 主要由称重控制仪表和中文触摸屏,可编程控制器组成,实现设备

           的自动控制。

           该设备为机电一体化产品,所的机械动作采用气动元件,通过电

           路控制电磁阀,实现机械运动控制。

And the quantitative scale can be automatically completed and fed to the discharging control to complete the quantitative weighing operation.

Plastic shaping mechanism: the material in the bag through the plastic mold, supplemented by vibration shaping, so that it forms six-sided brick

Block structure.

vacuum sealing: after the plastic material passes through the seal, after the vacuum processing is carried out, the vacuum sealing is carried out immediately,

Plastic vacuum packaging work.

Conveying mechanism:It is used to transport the products formed by packaging.

Electric control box: mainly composed of weighing control instrument, Chinese touch screen, programmable controller, realization equipment

Automatic control.

The equipment is mechatronics product, the mechanical action of the institute adopts pneumatic components, through electricity

The circuit controls the solenoid valve to realize the mechanical motion control.

Yes

图3,真空整形控制流程示意图

六,操作面板:

定量秤操作部分:

加料 放料

暂停 自动/手动

图4,称重控制仪表操作按钮

  • 定量键:用于快捷设定额定包装重量
  • 设置键: 用于进入重量标定或参数设置状态
  • →,←按键:在参数设置时,用于改变设定的数字位,或在正常显示状

态下,←键用于切换副显示框中的包数/累计量

  • 包数键: 用于快捷设定生产目标包数
  • 确认键: 用于设置参数后按确认来保存参数

(8)+键: 在参数设置中用于增加设定位的数字,或用于修改设定的项目

  • -键: 在参数设置中用于增加设定位的数字,或用于修改设定的项目
  • 自/手动开关:自/手动转换开关用于选择定量秤的运行方式
  • 暂停按钮: 自动工作状态时用于进入和解除暂停
  • 加料按钮: 自/手动转换开关 转至手动时可控制加料
  • 放料按钮: 自/手动转换开关转至手动时可控制放料

真空整形操作部分:

触摸屏:真空整形操作部分主要采用中文触摸屏进行操作,用户可通过汉字提  示按钮选择控制按钮和设置和修改参数。

触摸屏如图5所示,它由显示屏幕,快捷键 [F1] [F2] [F3] [F4] [F5],指示灯组成

[F1] :进入开机主界面

[F2] :进入功能按钮选择界面[F3] :进入自动工作主界面[F4] :进入手动工作主界面[F5] :进入时间参数设置界面

供电指示:当有+24V供电输入时亮

通讯指示:当和PLC正常通讯时回快速闪烁点亮

Quantitative key: used to quickly set the rated package weight

Set key: used to enter a weight calibration or parameter setting state

Button: used to change the number bit set when the parameter is set, or in the normal display

In a state, the key is used to switch the number of packages/ accumulated in the sub-display box

Package number: used to set the number of production target packages quickly

Confirm key: used to set parameters, and then confirm to save the parameter

(8) + key: used to increase the set number in the parameter setting, or to modify the set item

-Key: used to increase the set number in the parameter settings, or to modify the set item

From/ Manual switch: The self/ manual change-over switch is used to select the mode of operation of the quantitative scale

Pause button: to enter and release a pause when an auto-working state is in progress

Feed button: The feed can be controlled when the/ manual change-over switch is transferred to the manual

Discharge button: control discharge when switching from / from manual switch to manual

Vacuum shaping operation section:

Touch screen: vacuum shaping operation part mainly uses Chinese touch screen to operate, users can select control button and set and modify parameters through Chinese character presentation button.

The touch screen is shown in Figure 5, which consists of a display screen, a shortcut key[F1][F2][F3][F4][F5], and an indicator light.

[F1]: enter the main interface of the opening

[F2]: enter the functiоn button selection interface [F3]: enter the automatic work main interface [F4]: enter the manual work main interface [F5]: enter the time parameter setting interface

Power supply indication: when the + 24V power supply input is on

Communication indication: when the communication with the PLC is in normal communication, the flash light is turned on

急停

如图5

触摸屏外观及系统开关按钮图

开关:为交流220伏电源开关

急停:用于解除真空整形部分的工作状态恢复为初始工作状态

温控仪表操作部份

PV

功能选择键

SV

实际封口温度

温度设定值

   

位选键 数值加 数值减

Switch:AC 220 V power switch.

Emergency stop: used to release the working state of the vacuum shaping part to the initial working state

Operating part of temperature control instrument

七,灯塔指示:(特殊订货要求,选配件)

灯塔为系统状态指示,位外壳上方,其显示比较醒目用于提示操作者注意。

当封口发热体温度未能达到所设定的温度下限值时,红色指示灯亮。红色指示  灯亮,当用户有夹袋操作时,系统处于等待温度上升状态,直到红色指示灭。

当真空包装包数达到设定值时,当长时间没有包装动作且超过所设定的暂停时  间时,黄色指示灯亮,系统进入暂停状态并关断加热电源,直到用[暂停]键解除。

当系统处于正常工作状态时,绿色指示灯亮,操作者可开始进行包装作业。  八,触摸屏控制及主要操作界面

系统打开电源后,触摸屏自检扫描后,进入主欢迎界面如图六所示,并处于自  动工作状态7. Lighthouse instructions: (special order requirements, selection of accessories)

The lighthouse is the system status indication, above the bit shell, and the display is visible to prompt the operator to pay attention.

The red indicator is on when the temperature of the closure heater fails to reach the set temperature limit. The red indicator light is on, and when the user has a bag-holding operation, the system is in the waiting temperature rise state until the red indication is out.

When the vacuum package number reaches the set value, when there is no packaging action for a long time and exceeds the set pause time, the yellow indicator light is on, the system goes into the suspended state and turns off the heating power supply until the[pause] key is used to cancel.

When the system is in the normal operating state, the green indicator light is on and the operator can start the packaging operation. VIII. Touch screen control and main operation interface

After the system turns on the power supply, after the touch screen self-check and scan, it enters the main welcome interface as shown in figure 6, and is in a self-acting working state.

图六,主开机界面

通过主欢迎界面,操作者很容易选择进入自动、手动、功能按钮选择界面。

自动工作主界面:能够显示各控制输出的状态,使操作者能够剪控系统的工作

状态,如图七所示。

Figure VI, main boot interface

Through the main welcome interface, the operator can easily choose to enter the automatic, manual, functiоnal button selection interface.

Automatic work main interface: can display the status of each control output, so that the operator can cut the work of the control system

Status, as shown in figure 7.

图七:自动工作主界面

手动工作主界面:能够通过触摸按键,控制输出口的动作实现手动操作的目的

Manual work main interface: can control the action of the output port by touching the button to achieve the purpose of manual operation

图八:手动工作主界面

参数设置界面:用于输入自动控制过程所需的一些时间参数和计数参数,是系  统正常工作的重要保证,出厂时已设置好,用户根据需要可适当修改。参数设  置界面如图九所示。

Parameter setting interface: some time parameters and counting parameters needed for automatic control process are used to input some time parameters and counting parameters, which is an important guarantee for the normal operation of the system. It has been set up when it leaves the factory, and the user can modify it appropriately according to the need. The parameter setting interface is shown in figure 9.

C

B 主欢迎界面

图九 参数设置界面

建议:用户最好将正常工作的参数记录,万一参数调乱时导致工作失常可用原

参数重新设置恢复。

进入功能按钮选择界面:所有功能都可从这里选择进入,如图十所示。

Suggestion: it is best for the user to record the normal working parameters in case the parameters are scrambled and the work is out of order.

The parameter resets the recovery.

Enter the functiоn button selection interface: all functiоns can be selected from here, as shown in Figure X.

主欢迎界面

图十 功能按钮选择界面

检测界面:检测界面用于检测和显示检测点的状态,这些检测点都是工作所  必需的,当系统工作不正常时,可通过检测点状态来判断系统的 状态。开关量输入状态界面如图十一所示。

字符背景颜色的变化代表其输入点的状态,如当工位车移动到夹袋位置下

时 工位1背景由底色变为深蓝色。

Detection interface: the detection interface is used to detect and display the state of the detection points, which are necessary to work. When the system is not working properly, the state of the system can be judged by the state of the detection points. The switch input status interface is shown in figure 11.

A change in the color of a character’s background represents the state of its input point, such as when a station car moves to a bagged position.

The background of station 1 changes from background color to dark blue.

如图十一 检测界面

九,定量秤参数的设置

部分参数的设置,其他参数祥见随机配置的《定量秤使用说明书》,

IX. Setting of the parameters of the quantitative scale

The setting of some parameters and other parameters are available in the random configuration <Quantitative scale operation instruction>.

§1 按键的使用

按“设置”键一次,显示“FUN ** ” 可进入FUN参数设置;再按“设

置”键一次,显示“SET **

称重控制状态。

”可进入SET参数设置,按“退出”按钮,返回

§1 use of keystrokes

Press the Settings key once to display “FUN *” to enter the FUN parameter setting; and then press “set”

Set the key once to display “SET *”

Weighing control state.

You can enter the SET parameter setting, press the exit button, and return

§2 修改当前装包重量

按功能[定量]键1次,显示“当前装包重量值”;用[+]键增加或用[-]键减少

至所需的“装包量值”;按[确认]键将修改值存入,仪表此时显“SАVE”后返  回称量控制状态。

§2 modify the current package weight

Press the functiоn [quantitative] key once to display the current package weight value; increase with the [] key or reduce it with the [-] key

To the desired “package value”; press [confirm] key to store the modified value, the instrument at this time show “SАVE” and return to the weighing control state.

§3 控制器加料参数的调整(需由专业人员操作)

设置参数时,所设置的快加提前量、中加提前量、慢加提前量应以保证装

包的速度和精度为前提。根据前面的定义,快加提前量、中加提前量、慢加提  前量分别决定各加料过程的时间。快加提前量值、中加提前量值设置越小,则  装包过程处于快加、中加的时间越长,装包速度越快,但是如果快加提前量值、中加提前量值设置设置太小,快加、中加一结束,由于执行机构的延迟作  用和下料口与计量桶之间还有物料未被计量,进入慢加料时,已经超差了,因  此,为了保证包装精度,必须保证有一定的慢加时间。为了获得较快的包装速  度和稳定的包装精度,参数调整至中加时间、慢加时间各能持续二秒左右即可。具体调整方法:若中加时间太长,则减小快加提前量设定值,反之则加大  快加提前量设定值,若慢加时间太长,则减小中加提前量设定值,反之则加大  中加提前量设定值定值;若中加、慢加时间已符合要求,精度还不能满足要求,则调整慢加提前量设定值,若超重,则加大慢加提前量设定值,反之,则  减小慢加提前量设定值。

Section 3 Adjustment of the feeding parameters of the controller (to be operated by a professional)

When setting the parameters, the fast advance quantity is set, the advance quantity is increased in the middle, and the advance quantity is increased slowly to ensure the installation.

The speed and accuracy of the package are premised on. According to the previous definition, the time of each feeding process is determined by adding the advance quantity quickly, adding the advance quantity in the middle and adding the amount before the increase slowly. The faster the advance value is, the smaller the setting of the middle plus advance value is, the longer the packing process is, the longer the packing time is, the faster the packing speed is, but if the advance value is increased quickly, the setting of the middle plus advance value is too small, the faster the increase, and the end of the middle plus one. Due to the delay of operation of the actuator and the fact that the material between the discharge port and the metering bucket has not been measured, it is already too bad to enter the slow feeding. Therefore, in order to ensure the packaging accuracy, it is necessary to ensure a certain slow addition time. For The fast packing speed and stable packing accuracy are obtained, and the parameters are adjusted to the medium plus time, and the slow adding time can last about two seconds each. Specific adjustment method: if the adding time is too long, the setting value of the fast plus advance quantity will be reduced, on the contrary, the setting value of the fast plus advance quantity will be increased, and if the slow addition time is too long, the setting value of the middle plus advance quantity will be reduced. On the contrary, it increases the setting value of the amount of advance in China; If the slow addition time has met the requirements and the accuracy can not meet the requirements, then adjust the setting value of the slow plus advance quantity, if it is overweight, increase the setting value of the slow plus advance quantity, on the contrary, reduce the setting value of the slow plus advance quantity.

加料控制参数,提示符为 “SET * *”

SET2为包装重量设定值如:2.500
SET3为快加关门提前量如:2.000
SET4为中加关门提前量如:0.800
SET5为慢加关门提前量如:0.020
SET6超差报警值如:0.005

十,封口温度的设置

通过温控仪上的[←] [↓] [↑]可设置给定温度值,给定温度值在SV窗口显示,

按动[←]键到要修改的位置,该位会闪烁,用 [↓] 或[↑]键减少或增加该位数

,直到SV窗口显示值=所需的封口温度。如封口温度需130度,要修改到SV显  示窗口显示为“130”

温控仪表的更多信息,请查看温度控制仪表(AI-508),使用说明。

X. setting of sealing temperature

The given temperature value can be set by the temperature controller on the temperature controller, and the given temperature value can be displayed in the SV window.

Press the [button] key to the position you want to modify, and the bit flashes, reducing or increasing the number of bits with the [/] or [/] keys.

, until the SV window displays a value=the desired sealing temperature. If the sealing temperature is 130 degrees, the SV display window is displayed as“130” .

For more information about the temperature control instrument, please see the temperature control instrument (AI-508), instructions for use.

十一,工作气压的调整

系统供气压力应满足0.6~0.8MPa

形部分减压阀应调节为 0.5~0.6MPa

定量秤减压阀应调节为 0.4MPa ,真空机整

定量秤减压阀装在定量秤电气转换箱上,真空机整形部分减压阀装在真空  泵箱内,调整方法:将减压阀调节旋钮上提,瞬时针调节为增大气压,逆时针  调节为减小气压,调节到所需压力后,将减压阀调节旋钮下压,锁定该压力。

XI. Adjustment of working air pressure

The gas supply pressure of the system should meet the requirements of 0.6~0.8MPa.

The relief valve of the shape part shall be adjusted to be 0.5 ~ 0.6MPa

The pressure reducing valve of the quantitative scale shall be adjusted to 0.4MPa and the vacuum machine is complete

the pressure reducing valve of the quantitative scale is arranged on the electric conversion box of the quantitative scale, the pressure reducing valve of the shaping part of the vacuum machine is arranged in the vacuum pump box, Press the pressure relief valve adjustment knob down to lock the pressure.

十二,接插件

机座接插件位置图见图十三

后侧

接地端子

总电源插口

(~380V+零线)

总气源输入口 外输送机接插口

十三,安装

设备的安装示意图如图十四所示,附录有该CAD图

1,按安装示意图的高度和法栏尺寸做料仓的对接法栏口,安放地点由确定

2, 将设备安放在指定地点,校正水平,将秤法栏和料仓法栏对接并固定;拆 去加料机构与秤体的固定角铁与垫块,使加料机构与秤体分离;

3, 调整设备支撑脚,使六个支撑脚和地面有良好的接触,不能有悬空;

4, 安装外输送机,其高度和中心应和内输送机一致;

5,卸掉工位车定位保护,托板定位保护,重新调整传感器保护螺钉;

6,接供电电源,供气气源,接接地线;

7, 在检查设备的机械部分,电路部份都处于正常状态下才能通电、通气

  • 调整气压,调整输送机运动方向。

XIII. Installation

The installation diagram of the equipment is shown in Fig.14, and the appendix is provided with the CAD drawing

1. The docking gate of the silo shall be made according to the height of the installation schematic diagram and the size of the normal column, and the location shall be determined.

2. Place the equipment in the designated place and correct the level, dock and fix the weighing method column and the silo method column, remove the fixed angle iron and gasket block between the feeding mechanism and the weighing body, and separate the feeding mechanism from the weighing body.

3, adjust the equipment support foot, so that the six support feet and the ground have good contact, there can be no suspension;

4. Install the external conveyor, its height and center should be consistent with the inner conveyor;

5. remove the positioning protection of the station car, the supporting plate positioning protection, and readjust the sensor protection screw;

6. connect the power supply, the gas source and the ground wire;

7, in the mechanical part of the inspection equipment, the circuit part is in a normal state before it can be electrified and ventilated.

8, adjust the air pressure, adjust the movement direction of the conveyor.

图十四

安装示意图

为了使真空整形包装机能够正常工作并达到规定的精度指标,  安装要求如下:

1、整机应安装在一个稳定的地面(或支撑面)上,加料机构与贮料连接后,  应与秤体分离。

2、要求要有可靠的接地线,接地电阻应≤4Ω才能保证控制器中的计算机不受  干扰的可靠工作。

3、计算机部分供电电源干扰严重或不符合国家电网的标准,建议选用参数稳  压器作为供电电源。

4、对气源的要求,气压在0.4~0.8Mpa净化无水的气源才能保证气动元件的可  靠工作和使用寿命,建议增加一个1m3的贮气罐。

In order to enable the vacuum shaping and packaging machine to work normally and reach the specified precision index, the installation requirements are as follows:

1. The whole machine should be installed on a stable ground (or support surface). After the feeding mechanism is connected with the storage, it should be separated from the weighing body.

2. It is required to have reliable grounding wire, and the grounding resistance shall be 4 Ω to ensure that the computer in the controller is free from interference.

3. If the power supply of the power supply of the computer is seriously or does not meet the standard of the State Grid, it is recommended to use the parameter stabilizer as the power supply.

4. The air source shall be purified with air pressure of 0.4-0.8Mpa to ensure the work and service life of the pneumatic element. It is recommended to add a 1 m3 gas tank.

十四,操作使用

§1 使用前的准备工作:

1,打开电控箱,打开空气开关接通电源,并接通气源,检查气压是否正常。

2,打开操作面板开关,接通控制部分电源

3,应检查秤的重量是否准确,空秤是否回“0″ ,如果失准应重新做重量标定

4, 真空泵是否有油,气动3联件油杯是否加油,调整【真空包装机网站系统屏蔽违禁词一个】气压

5,用手动操作按钮检测加料机构和放料机构的动作情况

6,用触摸屏的手动工作状态,逐一检测真空整形部分的各部件的动作情况

7,检查或设置称重仪表要包装的重量和包装参数

8,检查或设置真空整形的时间参数

XIV. Operational use

§1 Preparedness prior to use:

1, open the electric control box, turn on the air switch on the power supply, and turn on the gas source to check that the air pressure is normal.

2. Open the operation panel switch and turn on the power supply of the control section

3. Check whether the weight of the scale is accurate, whether the empty scale is returned to the “0”, and if the misalignment should be re-calibrated

4. Check whether the vacuum pump has oil, and whether the pneumatic three-piece oil cup is on or not, and adjust the working air pressure

5. Use the manual operation button to detect the operation of the feeding mechanism and the discharging mechanism.

6. Check the operation of each part of the vacuum shaping part one by one by using the manual working state of the touch screen

7. Check or set the weight and packaging parameters of the weighing instrument to be packaged

8. Check or set time parameters of vacuum shaping.

§2 包装工作

1,重新接通控制部分电源,打开设备操作门(正门);

2,将定量秤[手/自动]开关转到自动工作位置,按[暂停]按钮解除暂停定量秤进

入工作状态;

3,将触摸屏处于自动工作状态,选择包装重量,套上包装袋,拨动夹袋开  关,完成套袋动作;

4,系统将自动进入一个工作循环(参见图3工作流程图);

5,当工位车返回真空封口位置后,操作人员可再套上包装袋,拨动夹袋开  关;系统将自动一次新的工作循环

6,如此反复将源源不断六面真空整形包装产品被送出。

§2 Packaging work

1, return on the control part of the power supply, open the equipment operation door (main door);

2. Turn the quantitative scale[hand/ automatic] switch to the automatic working position, and press the[pause] button to release the pause and quantitative scale.

into the working state;

3, the touch screen is in an automatic working state, the packaging weight is selected, the packaging bag is sleeved, the clamping bag is opened and closed, and the bagging action is finished;

4. The system will automatically enter a working cycle (see the operation flow chart of Fig.3);

5. When the station vehicle is returned to the vacuum sealing position, the operator can set the packing bag again and turn the bag on and off; the system will automatically start a new one-time working cycle

6, so repeatedly will continue to six sides of vacuum plastic packaging products are sent out.

§3 结束工作

1,用触摸屏选择手动工作状态,用手动按钮将最后一包成品放下,并送出;

2,用操作面板开关关闭电源;

3,用【真空包装机网站系统屏蔽违禁词一个】清理设备内,保持设备整洁;

4,关闭设备操作门(正门);

5,关闭气源

§3 conclusion of work

1, use the touch screen to select the manual working state, use the manual button to put down the last package of finished products, and send them out;

2. Turn off the power supply with the operation panel switch;

3. Clean the equipment with an air gun and keep the equipment clean and tidy;

4. close the operating door of the equipment (the main door);

5. Turn off the gas source

十五,设备的维护保养班后应做好清洁工作;

滑轨和导杆应保持光洁【真空包装机网站系统屏蔽违禁词一个】,可用湿油布擦抹;

触摸屏表面应保持干净,不要用力按动按钮,不要被利器刮伤;

真空泵和气动三联件的油位不能太低否则应按规定加油;

注意检测接近开关的位置和间距,周围不应有脏物;

长时间不用应关闭电源和关闭气源。

Fifteen, the cleaning work should be done well after the maintenance class of the equipment;

The slide rail and guide rod should be smooth and lubricated, which can be wiped with wet oil cloth.

The surface of the touch screen shall be kept clean, do not press the button with strong force, and do not be scratched by sharp tools;

The oil level of vacuum pump and pneumatic triplet should not be too low or it should be refueled according to regulations.

Pay attention to the position and spacing close to the switch, there should be no dirt around;

It is not necessary to turn off the power supply and the gas source for a long time.

十六,设备经验参数(出厂设定值)

§1,称重控制XK3113仪表

1,计量部分

FUN3=01 FUN4=03 FUN5=05 FUN6=1 FUN7=4 FUN8=1 FUN14=0 .200

2,控制部分

1Kg

SET2=1.000 SET3 =1.000 SET4 =0.350 SET5 =0.015

SET6 =0 .005 SET7 = 05 SET8 =03 SET9 =03

SET10 = 03 SET11 = 05 SET12 =08 2.5Kg

十七,操作注意事项:

1,操作人员应经过培训后上岗,并遵守操作规程,注意安全生产,除非检修

调试和清洁处理,正常操作仅需操作面板按钮和做套袋工作;

2,注意设备上的安全提示,正常操作工作中勿将手部、头部靠近可运动的机

械部件;

3,正常工作状态下请勿随意更改设备参数,需要更改请由设备管理人员进

行;

4,在检修过程中请将设备置于手动工作状态,需要时应断气或断电,避免误

操作引起的意外事件;

5,开机的初始状态,定量秤处于暂停状态,真空整形部分处于2.5K自动工作

状态,托板升到【真空包装机网站系统屏蔽违禁词一个】,整形工位车处以托板下方;

  • 安装调试结束或设备正常使用后请记录设备参数备用。

XVII. Precautions for operation:

1. The operator shall be on duty after training and abide by the operating procedures and pay attention to safety in production unless overhauled.

Commissioning and cleaning treatment, normal operation only requires operation of panel button and pocket work;

2. Pay attention to the safety prompt on the equipment. Do not move the hand and the head close to the movable machine during normal operation.

Mechanical parts;

3. Under normal working condition, do not change the equipment parameters at will, and please enter the equipment management personnel.

Yes, yes.

4. in the process of maintenance, please put the equipment in a manual working state. If necessary, you should cut off gas or power to avoid mistakes.

Unexpected events caused by the operation;

5, the initial state of boot, the quantitative scale is in a suspended state, and the vacuum shaping part is in 2.5K automatic operation.

In the state, the support plate rises to the upper position, and the shaping station car is placed under the support plate;

6, please record the equipment parameters after installation and debugging or normal use of the equipment.

十八,技术支持:

当用户有问题需要技术支持时,可致电。

XVIII. Technical support:

When the user has a problem and needs technical support, he or she can call.

备注:

设备会不断的升级改进,如变动或不同之处以实物和现场培训为准, 特此声明

Note:

Equipment will be continuously upgraded, such as changes or differences, subject to physical and field training and is hereby declared

附录1,

机械调整示意图

1; 拨袋部分的调整点的调整位置如下图所示

Appendix 1,

Schematic diagram of mechanical adjustment

1. The adjustment position of the adjustment point of the bag section is shown in the following figure

调整C

2; 米包高度调整点的调整位置如下图所示

The adjustment position of the height adjustment point of rice bag is shown in the following figure

附录2

位置检测点的位置

设备检测点的位置如下,位置检测到位时,上面有LED会被点亮,在触摸屏状态检测界面的相对的显示框会变蓝

Appendix 2

The position of the detection point.

The position of the device detection point is as follows, when the position detection is in place, the LED on it will be lit up, and the relative display box of the touch screen status detection interface will turn blue.

附录3

部分电路图

Power supply and sealing circuit

一:电源和封口电路 Power supply and sealing circuit

二:仪表接口电路 Instrument interface circuit

三:PLC接口电路 PLC interface circuit

400真空包装机多少钱一台?

诸城市广元包装机械厂,专业生产真空包装机系列产品。主要是以全自动真空包装机系列产品为主,价格从8万到60万。公司技术力量雄厚,可为客户定制特殊要求真空包装机.

下面介绍广元进行用高技术力量生产的400真空包装机。

400型单室真空包装机参数

项目数据
封口尺寸 400x395x100mm.
设备整体尺寸1030x590x850mm
重量80kg

适用范围

400真空包装机适应于小型食品作坊,淘宝卖家。将自己生产的烧鸡,食品,通过真空包装,便于客户携带,或通过快递发送到客户手中。

保质期

这种真空包装机包装的产品,一般不用杀菌锅杀菌,快递时使用泡沫保温箱加冰袋降温发货。保质期保证在10天不变质就行,客户食用时还需要高温杀菌。

保温箱冰袋

产量

这种小型设备,不要连续运转,每日包装量不要超过200包,否则容易烧。产量高,需要采购工业真空包装机,包装尺寸600mm以上的真空包装机。需要产量高就要配600/2S以上真空包装机加600型杀菌锅进行杀菌,可以保证产品保质期,达到进超市货架要求。

双室下凹真空包装机

广元400真空包装机为什么耐用?

1.不锈钢冲压折弯真空室,比透明玻璃盖和普通平板真空室不易变形。
2.加热条焊接接头,两端接电处不易断裂。
3.加热条采用进口镍铬加热条,使用寿命长。
4.开放式真空泵安装,保证了真空泵散热。
5.控制电器采用绝缘板和架体安装,安全防漏电。
6.变压器采用400W变压器.
7.采用20型真空泵,真空度小于50pa
8.气囊采用耐高压气囊设计,铜接口,耐压耐用。
9.外置电接口采用铜导电柱,外加防水塑料帽,安全可靠。
10.真空泵加油口方便加油,维修保养方便。
11.板上抽气孔设置,真空泵距离短,减少了漏气。
12.电器及配件采用常见配件,方便客户自己在当地采购配件。
13.内部电器加防水防潮设计,安全性好,耐腐蚀,寿命长。
14.按照客户要求进行尺寸定制,使用更方便。
15.真空控制系统,开机后真空泵运行,真空后不停机,怠速运行。

400真空包装机图片

400真空包装机价格表

型号价格
400款4200元
400定制款4500元
380V款4300元

食品真空包装机多少钱一台?

包装食品是真空包装机常用的用途,它能延长保质期2-5倍。食品真空包装机型号多,价格低,保质期长的就是400真空包装机,采用抽气量20m3/小时真空泵,真空度小于200pa.价格4200元一台。产量高于200包/天,就要采用双室真空包装机以上产品。我们广元食品真空包装机双室600型价格是18000元一台。
再大的产量可选用滚动式真空包装机,拉伸膜真空包装机,给袋式真空包装机,盒式真空包装机等最新价格请联系电话15634676009

买二*手旧真空包装机合算吗?

在网上常见二*手真空包装封口机的信息,或二*手真空包装机转让信息。价格一般是新设备的一半左右。买这种真空包装封口机一定要了解设备的使用状况,真空泵的运行保养情况,可以开视频看真空表,看包装机抽真空速度是多少秒,一般要求10-30秒抽到底。听设备噪音,噪音大的原因常见的是真空泵故障,更换一台新真空泵需要800元。
总起来说,不是对真空机熟悉了解,会维修保养,不要买二*手真空包装机,特别是新户,更要买新设备。这个道理跟买车一样,新驾驶员要用新车。

为什么开机真空泵就转?

这是广元的独特的控制方式,需要在常见的控制线路中增加一个阀门,让真空泵一直运转。避免了不断启动真空泵对真空泵的影响。启动时电流大,耗电多,从实际运行效果看,一直开着真空泵运转比不断重启真空泵的控制方式耗电还要低。当然,不包装产品还是要关机的。

这种控制方式,生产成本要比常见控制方式高,但设备更耐用,耗电更省。

更多真空包装机资料视频请电话联系:15634676009